Lincoln Impinger Conveyor Oven Series 1000 Instrukcja Użytkownika

1000serviceexp REV: 1/5/07 SERVICE MANUAL (INTERNATIONAL) IMPINGER CONVEYOR OVENS MODEL SERIES 1000 & 1200 Lincoln Foodservice Pr

Impinger I -–1000 Series Service Manual - International 10 SEQUENCE OF OPERATIONS 1042 / 1043 / 1242 / 1243 MODEL 1042 - 240V - 50HZ - NATURAL GAS MOD

Impinger I -–1000 Series Service Manual - International 100 PARTS / OVEN BACK – GAS LETTER P/N DESCRIPTION A 369048 Motor and Fan Cover B 369212 Moto

Impinger I -–1000 Series Service Manual - International 101 BLOW UP / OVEN BACK – GAS

Impinger I -–1000 Series Service Manual - International 102 PARTS / OVEN BACK- ELECTRIC LETTER P/N DESCRIPTION A 369699 Rear Cover Assy. B 36921

Impinger I -–1000 Series Service Manual - International 103 BLOW UP / OVEN BACK – ELECTRIC

Impinger I -–1000 Series Service Manual - International 104 PARTS / CONVEYOR MOTOR ASSEMBLY S/N 4390 & ABOVE LETTER P/N DESCRIPTION A 369291

Impinger I -–1000 Series Service Manual - International 105 BLOW UP / CONVEYOR MOTOR ASSEMBLY S/N 4390 & ABOVE

Impinger I -–1000 Series Service Manual - International 106 PARTS / SERIES 1000 – CONVEYOR LETTER P/N DESCRIPTION A 369002 Tension Knob, Conveyor

Impinger I -–1000 Series Service Manual - International 107 BLOW UP / SERIES 1000 CONVEYOR

Impinger I -–1000 Series Service Manual - International 108 PARTS / SERIES 1200 - CONVEYOR CONTROL LETTER P/N DESCRIPTION A SEE PAGE 104 B 3690

Impinger I -–1000 Series Service Manual - International 109 BLOW UP / SERIES 1200 – CONVEYOR CONTROL

Impinger I -–1000 Series Service Manual - International 11 TIME/TEMP DISPLAY(S/N Q14790 & Below, 1200 series S/N Q14973 & Below, 1000 series)

Impinger I -–1000 Series Service Manual - International 110 PARTS / SERIES 1200 – CONVEYOR LETTER P/N DESCRIPTION A 369277 Retaining Block, Inner

Impinger I -–1000 Series Service Manual - International 111 BLOW UP / SERIES 1200 – CONVEYOR

Impinger I -–1000 Series Service Manual - International 112

Impinger I -–1000 Series Service Manual - International 12 SCHEMATIC / 1002, 1003

Impinger I -–1000 Series Service Manual - International 13 SCHEMATIC / 1006 TO SERIAL NUMBERS Q14279

Impinger I -–1000 Series Service Manual - International 14 SCHEMATIC / 1028, 1029, S/N Q19071 & BELOW

Impinger I -–1000 Series Service Manual - International 15 SCHEMATIC / 1028, 1029, S/N Q19078 & ABOVE

Impinger I -–1000 Series Service Manual - International 16 SCHEMATIC / 1030, TO S/N Q17170

Impinger I -–1000 Series Service Manual - International 17 SCHEMATIC / 1030, S/N Q17171 & ABOVE

Impinger I -–1000 Series Service Manual - International 18 SCHEMATIC / 1032. S/N Q19077 & BELOW

Impinger I -–1000 Series Service Manual - International 19 SCHEMATIC / 1032, S/N Q19078 & ABOVE

Impinger I -–1000 Series Service Manual - International 2 TABLE OF CONTENTS TABLE OF CONTENTS...

Impinger I -–1000 Series Service Manual - International 20 SCHEMATIC / 1033, 1034, 1046, 1047

Impinger I -–1000 Series Service Manual - International 21 SCHEMATIC / 1042, 1043, S/N Q14279 & BELOW

Impinger I -–1000 Series Service Manual - International 22 SCHEMATIC / 1042, 1043, S/N Q14280 & ABOVE

Impinger I -–1000 Series Service Manual - International 23 SCHEMATIC / 1228. 1229, S/N Q14790 & BELOW

Impinger I -–1000 Series Service Manual - International 24 SCHEMATIC / 1228, 1229, S/N Q14791 & ABOVE

Impinger I -–1000 Series Service Manual - International 25 SCHEMATIC / 1242, 1243

Impinger I -–1000 Series Service Manual - International 26 TROUBLESHOOTING GUIDE 1000 & 1200 / GAS OVENS SYMPTOM POSSIBLE CAUSE EVALUATION Inc

Impinger I -–1000 Series Service Manual - International 27 Burner Switch Check for 120 VAC to neutral on both sides of switch. If switch is closed a

Impinger I -–1000 Series Service Manual - International 28 Flame Sensor (There should be a visible pilot flame at this time.) To check for proper fla

Impinger I -–1000 Series Service Manual - International 29 Burner Ignitor Check the burner ignitor head for any obstructions, also check for frayed

Impinger I -–1000 Series Service Manual - International 3 SEQUENCE OF OPERATIONS 1002/1003 MODEL 1002 - 240VAC - 50HZ - NATURAL GAS MODEL 1003 - 240

Impinger I -–1000 Series Service Manual - International 30 Light#4 in 24VAC at terminal #6 of Johnson control valve or "24V" on Honeywell Co

Impinger I -–1000 Series Service Manual - International 31 Model 1030 - 1031 SYMPTION POSSIBLE CAUSE EVUALATION Gas Supply Manual Gas Shut-Off Valv

Impinger I -–1000 Series Service Manual - International 32 Ignitor/Sensor Assembly Check for visible damage to ignitor/ sensor assembly. If there is

Impinger I -–1000 Series Service Manual - International 33 Intermittent heating As Follows Both the main fan motor and burner blower motor are equi

Impinger I -–1000 Series Service Manual - International 34 Speed Adjustment Potentiometer This is a 0 to 5 K ohm, 10 turn potentiometer. With power of

Impinger I -–1000 Series Service Manual - International 35 Tach generator and DC Motor Control Board With the power to the DC motor control board t

Impinger I -–1000 Series Service Manual - International 36 Speed Adjustment Potentiometer This is a 0 to 50k ohm, 10 turn potentiometer. WITH POWER OF

Impinger I -–1000 Series Service Manual - International 37 Thermocouple Probe Place your pyrometer thermocouple into the center between fingers T2

Impinger I -–1000 Series Service Manual - International 38 Conveyor Drive (Stepper) Motor Perform all check as in the above evaluation. If the time

Impinger I -–1000 Series Service Manual - International 39 TROUBLESHOOTING GUIDE 1000 & 1200 SERIES / ELECTRIC OVENS SYMPTOM POSSIBLE CAUSE EV

Impinger I -–1000 Series Service Manual - International 4 TIME TEMP DISPLAY The Time/Temp Display is energized when the Fan Switch is closed, supplyi

Impinger I -–1000 Series Service Manual - International 40 Temperature Control Board Check for 120 VAC input to temperature control board. If not pre

Impinger I -–1000 Series Service Manual - International 41 Speed Control Potentiometer This is a 0 to 400 ohm or 0 to 500 ohm, 10-turn potentiometer

Impinger I -–1000 Series Service Manual - International 42 DC Motor Control Board Check for 120 VAC input to the control board at terminals L1 and L2

Impinger I -–1000 Series Service Manual - International 43 Voltage Supply Check incoming voltage supply at Line 1 to neutral. There should be a volt

Impinger I -–1000 Series Service Manual - International 44 Time/Temp Display 12.6 VAC Power Supply Measure the transformer primary inoperative for a

Impinger I -–1000 Series Service Manual - International 45 Time display inaccurate erratic, or inoperative Perform all checks as in the above evaluat

Impinger I -–1000 Series Service Manual - International 46 TROUBLESHOOTING / GAS OVENS 1033, 1034, 1046, 1047 SYMPTOM POSSIBLE CAUSE EVALUATION Inc

Impinger I -–1000 Series Service Manual - International 47 Incoming Power Supply Check circuit breakers, reset if required. Call the Power Co. if ne

Impinger I -–1000 Series Service Manual - International 48 Spark Generator After a pre-purge time of 30 to 60 seconds after blower motor starts, chec

Impinger I -–1000 Series Service Manual - International 49 Temperature Control Check for 120 VAC across L1 and L2 on temperature control board. If n

Impinger I -–1000 Series Service Manual - International 5 increase or decrease as the DC voltage from the board increases or decreases respectively.

Impinger I -–1000 Series Service Manual - International 50 Main Flame will not stay lit Flame Monitor (There should be a visible main flame at this t

Impinger I -–1000 Series Service Manual - International 51 Conveyor Drive(Stepper) Motor Check the drive sprocket on motor output shaft to insure tha

Impinger I -–1000 Series Service Manual - International 52 Temp. display inaccurate, erratic, or inoperative Time/Temp. Display Perform the power sup

Impinger I -–1000 Series Service Manual - International 53 REMOVAL, INSTALLATION & ADJUSTMENTS CAUTION ! BEFORE REMOVING OR INSTALLING ANY COM

Impinger I -–1000 Series Service Manual - International 54 9 3/4 IN. ± 1/8 IN.COOLING FANFAN BLADE 3. Reinstall and locate fan so that t

Impinger I -–1000 Series Service Manual - International 55 3. Remove lead wires and mark for reassembly. 4. Remove two (2) screws and remove thermo

Impinger I -–1000 Series Service Manual - International 56 MOTORCENTRIFUGAL SWITCHREDRED24 VAC TO IGNITION CONTROLTO GROUND TERMINAL ON IGNITION

Impinger I -–1000 Series Service Manual - International 57 BURNER ASSEMBLY 1. Shut off power at main breaker. 2. Shut off gas supply. 3. Remove c

Impinger I -–1000 Series Service Manual - International 58 control valve and install the adapter fitting and manometer. 3. Turn on electric power a

Impinger I -–1000 Series Service Manual - International 59 MERCURY CONTACTOR 1. Shut off power at main breaker. 2. Remove control panel top and fr

Impinger I -–1000 Series Service Manual - International 6 CONVEYOR DRIVE (S/N 100 to 4389) Closing the Fan Switch and the normally open Conveyor Switc

Impinger I -–1000 Series Service Manual - International 60 IGNITION CONTROL NOTE: When replacing Johnson Controls, G-60 or G-65 Ignition Control with

Impinger I -–1000 Series Service Manual - International 61 1 24V2 24V24V24V (GND)MVMV/PVPVGNDBLUE FROM VALVEBLACK FROM VALVE#3 RED FROM VALV

Impinger I -–1000 Series Service Manual - International 62 BURNER IGNITOR 1. Shut off power at main breaker. 2. Remove control panel top and front

Impinger I -–1000 Series Service Manual - International 63 6. Reassemble in reverse order. MAIN ORIFICE - BURNER 1. Shut off power at main breake

Impinger I -–1000 Series Service Manual - International 64 5. Remove the sprocket from the conveyor motor shaft by loosening the set screws and slidi

Impinger I -–1000 Series Service Manual - International 65 TACH. GENERATOR 1. Shut off power at main breaker. 2. Remove conveyor motor assembly .

Impinger I -–1000 Series Service Manual - International 66 GNDS 3S 2S 1A 2A 1F 2F 1L 2L 1 3 A. FUSED. C. CONTROL BOARD "BODINE" S/N 10

Impinger I -–1000 Series Service Manual - International 67 4 A. FUSE 1 A. FUSE. RESISTORL 1 A+L 2A -T 1 T 2MAX MIN IR CL TACH

Impinger I -–1000 Series Service Manual - International 68 CHOKE " B " BOARD P/N 369272P 11 A. FUSEL 2A -T 1 T 2L 1 A

Impinger I -–1000 Series Service Manual - International 69 STEPPER CONTROL - ADJUSTMENT S/N 14975 AND ABOVE 1000 SERIES GAS OVEN S/N 14792 AND AB

Impinger I -–1000 Series Service Manual - International 7 14 VAC) with a center tap, and supplies power to the Time/Temp Display. The voltage from ea

Impinger I -–1000 Series Service Manual - International 70 REVERSING CONVEYOR DIRECTION SN 100-4389 (BODINE) 1. Shut off power at main breaker.

Impinger I -–1000 Series Service Manual - International 71 BEARING, CONVEYOR SN 2164 AND ABOVE 1. Remove conveyor from oven and place on a flat wor

Impinger I -–1000 Series Service Manual - International 72 TEMPERATURE GAUGE - REPLACEMENT 1. Shut off power at main breaker. 2. Remove control

Impinger I -–1000 Series Service Manual - International 73 ALL 1000 & 1200 SERIES OVENS SWITCH SETTINGS 1 2 3 4 5 6 7 8 9 10 TYPE I O

Impinger I -–1000 Series Service Manual - International 74 Type IV has adjustment pots. In the center board. If temperature is still inaccurate after

Impinger I -–1000 Series Service Manual - International 75 Dip Switch 1 2 3 4 5 6 7 8 9 10 TYPE I OFF OFF OFF ON OFF OFF TYP

Impinger I -–1000 Series Service Manual - International 76 THE FOLLOWING ITEMS ARE USED IN THE MODEL 1030, 1046, 1047 IMPINGER OVEN (EXPORT) AIR PRE

Impinger I -–1000 Series Service Manual - International 77 IGNITION CONTROL - REPLACEMENT 1. Remove control panel top and front cover. 2. Loosen

Impinger I -–1000 Series Service Manual - International 78 BURNER ALARM LIGHT - REPLACEMENT 1. Remove control panel top and front cover. 2. Remove

Impinger I -–1000 Series Service Manual - International 79 TEMPERATURE CONTROL POTENTIOMETER - REPLACEMENT 1. Remove control panel top and front co

Impinger I -–1000 Series Service Manual - International 8 Fan, and the Heat and Conveyor Switches. TRANSFORMER (12.6 VAC) Upon closure of the Fan Swit

Impinger I -–1000 Series Service Manual - International 80 PARTS / MODEL SERIES 1000 & 1200 - GENERAL LETTER PART NO. DESCRIPTION A 369003 D

Impinger I -–1000 Series Service Manual - International 81 BLOW UP / 1000, 1200 – GENERAL

Impinger I -–1000 Series Service Manual - International 82 PARTS / MODEL 1002-1003 , S/N 2584 TO 4389 LETTER P/N DESCRIPTION A 369012 Fuseholder

Impinger I -–1000 Series Service Manual - International 83 BLOW UP / 1002, 1003 – S/N 2584 TO 4389

Impinger I -–1000 Series Service Manual - International 84 PARTS / MODEL 1002-1003, S/N 4390 & UP LETTER P/N DESCRIPTION A 369247 Shaft Lock Ri

Impinger I -–1000 Series Service Manual - International 85 BLOW UP / 1002, 1003 – S/N 4390 & ABOVE

Impinger I -–1000 Series Service Manual - International 86 PARTS / MODEL 1006 LETTER P/N DESCRIPTION A 369247 Shaft Lock Ring B 357107 Fuse Holder C

Impinger I -–1000 Series Service Manual - International 87 BLOW UP / 1006

Impinger I -–1000 Series Service Manual - International 88 PARTS / 1028-1029-1032 LETTER P/N DESCRIPTION A 369247 Shaft Lock Ring B 357107 Fuse

Impinger I -–1000 Series Service Manual - International 89 BLOW UP / 1028, 1029, 1032

Impinger I -–1000 Series Service Manual - International 9 oven start and cool down relay. Its normally open contacts close, supplying 220 VAC to the

Impinger I -–1000 Series Service Manual - International 90 PARTS/ MODEL 1030 LETTER P/N DESCRIPTION A 369247 Shaft Lock Ring B 369248 Knob C 35

Impinger I -–1000 Series Service Manual - International 91 BLOW UP / 1030

Impinger I -–1000 Series Service Manual - International 92 PARTS / 1042, 1043 LETTER P/N DESCRIPTION A 369378 Fan Motor, 230 VAC B 369247 Shaft

Impinger I -–1000 Series Service Manual - International 93 BLOW-UP / 1042, 1043

Impinger I -–1000 Series Service Manual - International 94 PARTS / 1033, 1034, 1046, 1047 LETTER P/N DESCRIPTION A 369247 Shaft Lock Ring B 3692

Impinger I -–1000 Series Service Manual - International 95 BLOW-UP / 1033, 1034, 1046, 1047

Impinger I -–1000 Series Service Manual - International 96 PARTS / 1228-1229 LETTER P/N DESCRIPTION A 369247 Shaft Lock Ring B 357107 Fuse Hold

Impinger I -–1000 Series Service Manual - International 97 BLOW UP / 1228, 1229

Impinger I -–1000 Series Service Manual - International 98 PARTS / 1242, 1243 LETTER P/N DESCRIPTION A 369247 Shaft Lock Ring B 357107 Fuse Hol

Impinger I -–1000 Series Service Manual - International 99 BLOW - UP / 1242, 1243